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My new mk1 project
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velly_16v_cab

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PostPosted: Tue Jul 22, 2008 3:07 am    Post subject: Reply with quote

nice one guy,  i bet it took some guts to cut the arch off like that!

looks a good job tho
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Velly
93 Sportline 16v <<< up for grabs nice and cheap!
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'honey, I can't hear the sound of the engine over all that yakin!'
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GazB

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PostPosted: Tue Jul 22, 2008 1:31 pm    Post subject: Reply with quote

You got balls guy, I'll give you that mate  Should fit 22's on there now
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nickl0

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PostPosted: Tue Jul 22, 2008 6:34 pm    Post subject: Reply with quote

Good stuff!  I could do with that mod to cure my arch rubbing lol.

It's going great guns, Guy.  
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N17K CP

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PostPosted: Tue Jul 22, 2008 7:09 pm    Post subject: Reply with quote

WOW! I like your style guy haha

Looks like you have to finnish it now then
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W3LSH

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PostPosted: Tue Jul 22, 2008 11:06 pm    Post subject: Reply with quote

Thats going to look phat as with those arches on - coming along great now
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geezer

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PostPosted: Tue Jul 22, 2008 11:12 pm    Post subject: Reply with quote

Cheers fellas , yeah its coming together slowly

It took me 2 days just to pluck up the courage to cut them off - then i just thought b""ls to it and started grinding , afterwards i was suprised how far i got in a few hours , my weldings never going to be show standard (well maybe the royal welsh lol) but i'm enjoying the project so far , just wish i had abit more cash to splash .
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velly_16v_cab

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PostPosted: Wed Jul 23, 2008 2:53 am    Post subject: Reply with quote

none of us are made of money mate, you are doing a great job!
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Velly
93 Sportline 16v <<< up for grabs nice and cheap!
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GazB

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PostPosted: Wed Jul 23, 2008 10:33 am    Post subject: Reply with quote

It will all come together guy, if you do magically find the cash to splash we will all pop down and do our bit to get it ready for Nurby
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Dub 33

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PostPosted: Wed Jul 23, 2008 10:52 am    Post subject: Reply with quote

we can all help matey, ill make the tea  
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Stevo

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PostPosted: Thu Jul 24, 2008 11:01 pm    Post subject: Reply with quote

You'll finish it Guy.
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geezer

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PostPosted: Thu Jul 24, 2008 11:13 pm    Post subject: Reply with quote

Cheers all  
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Altern8

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PostPosted: Fri Jul 25, 2008 10:28 pm    Post subject: Reply with quote

crazy man superb job though

what rust remover did you use was it any good?
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adihodgson

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PostPosted: Sat Jul 26, 2008 6:08 am    Post subject: Reply with quote

Now thats how you trim your arches  gonna look wide as!!!!!

Saw this at Rally Day last year....


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fthaimike

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PostPosted: Sat Jul 26, 2008 5:28 pm    Post subject: Reply with quote

Just got back from Hols myself but would be rude not to pop on here, nice update to read about there Guy.
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geezer

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PostPosted: Sun Jul 27, 2008 1:14 am    Post subject: Reply with quote

Hi mike welcome back fella , how were your hols ?

Ade that mk2 looks wicked  

Altern8 - i use some werid stuff my bro halfinched from the raf , ive heard krust ( sell it in halfords ) is supposed to be the public version of it .

been busy again today



rear arch d/s arch welded up



berg cup arch fitted ready for bonding on



P/s arch screwed on ready for the marking out



rear arch cut out and all welded up





extingisher in ready to be plumbed up




Battery tray mounts welded in and tray fitted

Saved the best till last , someone pass velly and mike the kleenex



Havent decided what to do tomorrow yet lol - be sure i will updated you all in the evening .
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velly_16v_cab

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PostPosted: Sun Jul 27, 2008 5:50 am    Post subject: Reply with quote

ive made a mess
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Velly
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fthaimike

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PostPosted: Sun Jul 27, 2008 9:19 am    Post subject: Reply with quote

Great stuff there Guy, hols were fab thanks.

With regard to the battery tray, keep an eye on it as it is surprising how much flex happens in the floor by there when the battery weight is placed on top of it. Mine wasn't fixed down quite as well as that so the panel flexed & cracked. Just something to keep an eye on that's all.
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D16vGTi

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PostPosted: Mon Jul 28, 2008 9:55 am    Post subject: Reply with quote

Guy this project is mental....love it and love you're enthusiasm to get stuck in and do it all yourself....my hero!!  

I want a berg cup mk1 now!!
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big_tom

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PostPosted: Mon Jul 28, 2008 1:08 pm    Post subject: Reply with quote

that looks proper rude Guy, loving it. So the berg arches are riveted and bonded, or just bonded?
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ewang33

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PostPosted: Mon Jul 28, 2008 3:06 pm    Post subject: Reply with quote

I prefer skinny bitches but that back end makes me wanna ride all day long! Yeah bouy!!

Top work The Guy!
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velly_16v_cab

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PostPosted: Mon Jul 28, 2008 10:48 pm    Post subject: Reply with quote

LOL @ Ew...i think all that London smog has gone to his head lol
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Velly
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geezer

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PostPosted: Mon Jul 28, 2008 11:27 pm    Post subject: Reply with quote

Cheers all

big_tom wrote:
that looks proper rude Guy, loving it. So the berg arches are riveted and bonded, or just bonded?


It depends on what look your after tom , hardcore racer you - leave the lips on and use rivets , or for the more pro look you bond and fill once the lips are removed , i'm tryin to work out the best way to do that at the mo  .

Little update i started cleaning the engine bay got bored and decided to do someother work instead , so ive got the rallye rad in and mounted (Cheers to Gareth for the rad   )



Then i hit a small snag theres no way in hell the standard rallye intercooler will fit ,without some surgery to either the slam panel or the front engine crossmember (possibly both) , this filled sunday with me sketching various alternative ideas down , doing various trial fits . The lower outlet also looks like its going to be really close to the passenger side gearbox mount and i cant push the intercooler forward without it actually being outside the car or cutting the front panel open which wilst looking hardcore is not really in keeping with the car i'm basing the project on .

I'll find a way since i cant afford a custom cooler just yet  
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GazB

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PostPosted: Tue Jul 29, 2008 5:09 pm    Post subject: Reply with quote

You'll suss it out Guy, you always do
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Th3 dubb3r

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PostPosted: Tue Jul 29, 2008 10:03 pm    Post subject: Reply with quote

nice        
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W3LSH

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PostPosted: Tue Jul 29, 2008 10:15 pm    Post subject: Reply with quote

Suregery on the slam pannel Guy

I'm also running a rallye rad but with sprinter intercooler (at a slight angle) - My slam pannel had to go under the knife too
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